Extrusion Asia Edition 1-2021

试。通过虚拟接入的程序员会为现场的 工程师提供支持。整个现场调试和最终 调整过程只需要一天。仅仅花费原计划 的一半时间，设备系统即可再次启动。 考特斯的项目经理 Dirk Hiller 认为 这一方法具有巨大的潜力：“我们采用 仿真的方法在虚拟系统上预先进行调试 和测试，不仅减少了现场实施的时间和 人员需求，机器数字孪生更意味着我们 能够更快更好地使生产设备的控制系统 适应不断变化的生产条件和生产要 求。” Seamless Commissioning of Systems Thanks to Optimal Preparation on the Digital Twin n The commissioning of complex applications and production systems often takes several days or weeks and is associated with considerable downtimes in which the system has to be taken out of production. Virtu- al development and testing environ- ments can speed up the implemen- tation on site considerably. The change in control was the opti- mization of the cycle time on the post-processing station of a Kautex KBB400D blow molding machine in Spain. The new control change in- itially developed in the Kautex fac- tory in Bonn and tested on a virtual post-processing station (IntelliGate module). It was only then that the commissioning at the customer's production location in Spain was carried out by a service technician on site. The service technician re- ceived support from a virtually link- ed Kautex programmer. The com- plete process on site with commis- sioning and final adjustments took only one day. It was therefore pos- sible to restart the system after just half the amount of time that was originally calculated. Project manager Dirk Hiller of Kau- tex sees a great deal of potential in the process: "The simulation pro- cess which we use for pre-commis- sioning and testing on virtual Kau- tex systems reduces time and staf- fing requirements for the imple- mentation on site. Digital twinning of our machines means that we are 13 Extrusion Asia Edition 1/2021 品质见于点滴 基于对技术的 团队推出了前 测、分析及分 粒的在线和离 SCANNER A 款产品。 – 在线检测并 的颗粒 – 可对颗粒表 不断追求，SIKORA 瞻性的在线和离线检 拣系统，用于塑料颗 线质量保障， PURITY DVANCED 是其中一 自动剔除含有杂质 面及内部小至 50μm 可 的金属、有机 染颗粒杂质 – 专业的数据 统，可提供统 趋势图并记 污染物以及交叉污 进行检测 分析管理（PDAM）系 计学数据、可视化 录数据 www.sikora.net/purityscanner ➠ Kautex Maschinenbau GmbH www.kautex-group.com now in a better position to adapt the control of the production system to changing conditions and production re- quirements more quickly." 通过数字孪生实现设备系统无缝调 (© Kautex 2021) Seamless commissioning of systems thanks to optimal preparation on the digital twin (© Kautex Maschinenbau GmbH 2021)