Extrusion Asia Edition 1-2025

36 EXTRUSION & RECYCLING ASIA 1/2025 管材挤出 essential for maintaining pipe shape and structural integrity during high-speed pro - duction. The optimized vacuum design helps the line achieve superior production rates without compromising on quality. Tecnomatic’s line is complemented by premium downstream equipment, sup - plied by a renowned Italian manufacturer known for quality and precision in pipe handling systems. The downstream com - ponents include a 12 caterpillars haul-o and a knife cutting unit that work in sync with the lines’ output capacity, ensuring smooth and precise handling of pipes throughout the production process. This high-quality downstream setup minimizes the risk of deformation and maintains the pipe’s roundness and clean cutting nish, crucial for large-diameter applications where dimensional accuracy and surface quality are non-negotiable. Tecnomatic’s advanced PE pipe extrusion line, combining the EVO Zeus extruders with a high-precision die-head and robust down - stream equipment, provides a comprehen - sive, future-proof solution for large-diameter pipe production. With innovations in energy e ciency, material control, and throughput stability, this line is set to rede ne the stan - dards of cost-e ective, high-quality PE pipe production in Europe. Tecomatic Srl Bergamo, Italy Tecnomaticsrl.net 节约管道生产的成本 Cost Savings in the Production of Pipes “我们研究了机器运转时间、人力成本和废料成本，我们的投资回收期大约是3到4个月。仲巴赫 （Zumbach）的Jorge Lage提供的解决方案将我们之前获得准确测量的过程从2小时缩短到5分 钟。”SWM国际的生产经理Todd Clarke说。 “We studied machine time, manpower costs and scrap costs, and the return on our investment was about 3 to 4 months. The solution provided by Jorge Lage at Zumbach reduced our previous process for acquiring an accurate measurement from about 2 hours down to 5 minutes,” Todd Clarke, Production Manager at SWM International. ￭ 总部位于美国费城里奇兰的SWM国际公司是一家专业 生产聚丙烯和高密度聚乙烯管的公司。这家公司采用Zum - bach electronics（仲巴赫电子）的UMAC®R超声波测量系 统，最大限度地提高了其制造效率，同时通过减少废物节省 了大量成本。 UMAC®超声波测量系统是一种最先进的解决方案，可以 采用无与伦比的精度测量管壁厚度、偏心度和同心度，能 够处理的产品直径从0.2mm到400mm。与一系列不同的传 感器用户合作开发，使UMAC®有着特别多的功能。集成到 UMAC®的是系统级芯片（SoC）单元，称为UMAC®CI。 这通过基于菜单的操作扩展了功能（不需要基于回波信号 显示的手动设置操作），提供了1kHz的采样频率和集成的 web网络服务器。 UMAC®R系统提供固定传感器支架，可 配置成4,6或8个测量点。环形传感器安装夹具配置为安装到 现有的真空罐上，并无缝连接到现有的生产线。 Zumbach UMAC® R Wall Thickness Visualisation Zumbach UMAC®R壁厚可视化