Extrusion Asia Edition 2-2017

ZUMBACH Electronic AG Postfach, CH-2552 Orpund, Switzerland www.zumbach.com KW 13TRIO和 KW 33TRIO探测 器以最高的精度可靠而高速地捕 获甚至是最小的团块和颈缩，适 用于电线，导体，光学纤维，电 缆、管材和导管。 由于采用独立的BAE 2 KW操作和显示单元，KW 13TRIO 和 KW 33TRIO都可以完全地在装置上进行操作和配 置。这种装置的特点是以图形模块的方式显示数值和信息， 红、黄和绿色偏差指示器传递信号的工作状态，键盘带有功 能键和数字键用于手动设定仪器。BAE 2 KW 可以通过包括 壁厚检测的安装支架（可旋转）固定在操作站或置于桌面 上。 得益于非常紧凑的设计，KW 13TRIO 和 KW 33TRIO故 障探测器可以方便地整合到任何挤出生产线或复卷加工中。 测量装置现场的尺寸控制采用如下方式：当开机时，甚至非 常大的团块也能平滑地通过。其开启式设计可以快速而方便 地让产品穿过，生产线不需要停机。 强有力的微处理器以及全数字信号处理，使得团块和颈 缩探测器成为了完美质量控制必不可少的工具。除了其它版 本之外，这种探测器也可以作为独立设备使用。独特的测量 原理和复杂的光学解决方案保证了不会受到杂散光和强光的 干扰，同时能提供最高的探测精度和识别微米级别的团块和 颈缩。探测器的亮点： • 复杂的光学系统能够做到： -最小的可探测故障高度 0.01 mm (采用 KW 13TRIO) -最小的故障长度 0.2...0.3 mm (采用 KW 13TRIO) • 全数字信号处理 • 非常紧凑的设计 多任务控制器（处理器及显示单元） 被充分验证过的USYS多任务控制器家族可以有许不同 的版本，能够适应每种不同的预算: 经济型USYS 20和 USYS200用于单点测量和两个多传感器系统： USYS IPC 1e 适合于最多三个测量传感器，而USYS IPC 2e适合于六个测 量传感器。对于综合的在线测量、控制和质量检测，所有三 种控制器都有着许多新特点和改进。可以测量直径，、圆 度、偏心率和电容量，可以配备附加的传感器，用于检测故 障、生产线速度、事件等等。所有故障均可以记录和判定， 全部参数都通过状态显示图连续不断地显示，将生产线的绩 效通知操作者。新的控制器具备一些共同特性，包括操作界 面带有语言选项， 菜单选单的上下文相关的软件键，快速和 更为有效的软件平台，以及没有数量限制的产品配方。配置 灵活的USYS 控制器带有仲巴赫软件库大量的与工艺相关的 信息，具备了最优化的适应能力来匹配生产工艺及生产线。 这些系统可以被用于许多电线电缆生产线，包括线芯和 护套的挤出，发泡和表皮发泡挤出，冷轧和拉丝。典型的配 置是用于线芯和护套挤出的JACKETMASTER 以及用于单层 和多层壁厚测量的WALLMASTER。每种系统都能通过多功 能同时实施管理和监视质量以及生产成本（多任务处理）。 这些功能包括连续测量和显示，极限值监视，控制和节省物 料，配方管理，统计和数据记录以及与计算机通讯。 A unique measuring principle and complex optics solution en- sure immunity to stray and intense light whilst providing the highest detection accuracy and identification of lumps and neckdowns in the micrometer range. Highlights: • Complex optics allows: - Min. detectable fault height of 0.01 mm (at KW 13TRIO) - Min. fault length of 0.2...0.3 mm (at KW 13TRIO) • Full digital signal processing DSP • Very compact design Multi-Tasking Controllers (Processors & Display Units) : The well-proven USYS family of multi-tasking controllers is available in many different versions and for each budget: the economical USYS 20 and USYS 200 for one-point measurement and two multi-sensor systems: the USYS IPC 1e for up to three measure- ment sensors and the six-sensor USYS IPC 2e. All three reflect many new features and improvements for comprehensive on- line measurement, control and quality monitoring. Diameter, ovality, eccentricity and capacitance can be measured, and addi- tional sensors for faults, line speed, events, etc., can be integra- ted. All faults can be logged and identified, and a complete sta- tus display of the parameters continuously informs the operator on the performance of the production line. Some common fea- tures on the new controllers include an operator interface with choice of languages, menu-driven context-sensitive software keys, a faster and more efficient software platform and unlimi- ted number of product recipes. The flexible configuration of the USYS controllers, with process specific intelligence from the ex- tensive Zumbach software library, provides optimal adaptability to suit the process and production line. These systems can be used in many wire and cable production lines including core and jacket extrusion, foam and foam-skin extrusion, cold rolling and wire drawing. Typical configurations are JACKETMASTER for core and jacket extrusion and WALLMASTER for single or multi- layer wall thickness measurement. Each system manages and monitors quality and production costs by simultaneously carry- ing out many functions (multitasking). These functions include continuous measurement and display, monitoring of limit va- lues, control and material savings, recipe management, statistics and data logging and communication with a computer. A wide Range of Measuring and Control Equipment In addition to the above mentioned measuring and control de- vices, Zumbach Electronic offers a comprehensive product range of non-contact monitoring and measuring equipment such as the RAYEX ® systems for plastics and rubber tubes and hoses, measuring the outside and inside diameters as well as the layer thickness’s based on X-ray technology. PROFILEMASTER ® - Accu- rate, in-line profile measuring systems using Light Section Prin- ciple and Machine Vision as well as the MSD series of Linear Technology based diameter and ovality measuring gauges, com- plement Zumbach’s product line. ODAC ® 63 TRIO三轴激光测量仪及 本地显示单元 ODAC ® 63 TRIO three-axis laser diameter measuring gauge with local display unit 21 Extrusion Asia Edition 2/2017