Extrusion Asia Edition 2-2017

The controlled motion sequencing of the line, which is com- pletely servo driven, results in very smooth running. This means that even very liquid products can be filled and there is no pro- duct spilling on the sealing rims of the packs. All standard ma- terials suitable for FFS lines can be processed on the FSL 48, such as PS, PP, multilayer materials (e.g. PS/EVOH/PE), APET and even materials made of the biopolymer PLA (polylactic acid). The FSL 48 forming area of 480 mm x 320 mm (for packs with- out decoration up to 350 mm) allows always a complete cycle output. Twelve standard curd packs can be placed in a box ad- justed in size to the dimensions of a euro-pallet, after filling, sealing and punching. The machine is suitable for the produc- tion of single or double cups, 4-up or 6-up trays by adjusting of the punching tool. Dairy products, also in different flavors, can be filled in pre-labeled packs in one machine cycle using single- lane or multi-lane fillers. Four different flavors can be filled at the same time on the line with 12-up layout, at a working speed of up to 30 cycles/min. FSL 48 combined with IML-T: Individual labeling for the food industry The specially designed IML unit integrated in the forming sta- tion of the FSL 48 works with printed label blanks from the ma- gazine. Numerous decoration options can thus be realized in a simple way: One-sided, two-sided, three-sided (e.g. U-shaped), four-sided or even five-sided (including bottom decoration e.g. with integrated barcode). A great variety of cup shapes can be smoothly decorated with attractive labels in photo quality since walls don't have to be vertical for IML decoration. These op- tions with respect to individual cup design in conjunction with attractive labeling enhance product presentation on the super- market shelf. Inserting of labels in the mold is an additional work step in the thermoforming process. This step is performed parallel to the ongoing forming process in the FSL 48 so the high productivity (cycle speed) is still achieved. The lower mold part is designed as a cube which turns by 90 degrees with each cycle. The labels are pre-formatted before they are inserted in the mold and held in the individual cavities by vacuum with positional accuracy. During the subsequent forming process the label bonds true to contour and permanently with the cup wall. In principle, the cup or tray-shaped pack can be designed almost without limits. The large decoration area is a special benefit provided by IML-T technology. Subject to its geometry and properties, the label in- creases the strength of the whole pack. Consequently, the thickness of the packaging material used can be reduced (saving of material costs), but the required top load of the pack is still achieved. The fact that every cavity of the mold can be equipped with an individually printed label is a further benefit provided by the IML-T technology developed by ILLIG. Thus a product change can be carried out fast and with only a small effort. All conventional label materials can be processed. Thus packs can be manufactured which in principle can be recycled, provided that labels and cups are made of the same material. These options with respect to individual cup design in con- junction with attractive labeling enhance product presentation on the supermarket shelf. 合来调整。一模次里，生产线能透过单管式或多管式灌装不 同口味的乳制品，四种不同的口味可以在同一时间灌装到一 模的12个容器里，生产速度能高达30 模次/分钟。 FSL 48 结合IML-T 热成型模内贴包装技术：为食品增 贴独特的包装 在FSL 48的成型站里，特别设计的模内贴进料装置巧妙 地将纸标贴或塑胶标贴透过简单，快捷的工序放入成型模具 内，灵活的进料装置不受杯/容器设计或直侧壁的限制，可实 现创新的设计以及客户客制化的要求，能使用高分辨度，不 同图形设计的标贴：单面标贴、双面标贴、三边标贴（如U 型）、四边甚至五边（包括底部装饰，如带集成条形码等） 标贴也可以用于在这设备上，包装设计的灵活度加上夺目亮 丽的模内贴包装，增加产品在货架上的吸引力。 将标贴放入成型模具模腔是一般热成型生产程序里的一 个额外工序，FSL 48能够增加这工序的同时也不延误成型生 产程序，从而保持高速的生产率（模速高）。下模台立方体 的设计，让下模具在每模次进行90度的旋转，标贴的形状在 放入模腔前已在预成型板上预先格式化，放入模具中，透过 真空稳定在模腔内，保持标贴的位置精度。 在随后的生产程序中，容器在模腔成型的同时，与标贴 坚固地溶合在一起。原则上，包装容器的形状设计几乎没有 限制，更大的装饰面积也会更受益IML-T 热成型模内贴包装 技术。此外，标贴的使用能增加整个包装容器的强度 (不同容 器形状和材质特征，强度的增加有所不同)，容器的材料厚度 可减少，能节省材料成本的同时，也不影响包装容器的顶部 负载力。因IML-T技术的灵活性，模具的每模腔可以配一个单 独的标贴，因此，产品的包装设计/标贴更换能快速而简单地 完成，所有常规的标签材料都可用于设备上。别外，包装容 器的材料和标贴材料能由相同的材料制成，便于容器的回 收，更突出IML-T 热成型模内贴包装技术带来的效益。 Pactivity – 从包装设计理念到生产系统 几十年来，ILLIG一直致力于包装技术开发和协助客户推 出成功的产品包装，总结了以往的经验，ILLIG制定了一种 24 热成型 Extrusion Asia Edition 2/2017 新FSL 48成型，灌装，封切生产线的优越产品装饰 The FSL 48 form, fill and seal line with integrated IML-T station allows production of thermoformed packs with brilliant decoration and ready for sale at the PO