Extrusion Asia Edition 2-2019

下，可以控制壁厚、薄弱点、每米重量和质量产量，这反过 来将进一步提高挤出工艺的经济效益。 AUREX MK系列产品几乎涵盖了从测量、控制到文档记 录的所有任务，因此是管道挤出生产线自动化的完整一体化 解决方案。 AUREX ERS和质量检查 - 生产100％优质产品 由于电子旋转扫描仪（ERS）的专利测量原理，管道的 任何位置都能够被检测到。沿长度方向和管道周长进行全面 检查可以保证您的产品不会有未检测到的缺陷，从而确保了 质量和生产效率。正在进行的生产过程中的工艺变化将被识 别并消除，以实现连续和受控的生产流程。这对于燃气管的 挤出尤其重要。因此，AUREX ERS可提供100％质量安全的 产品。 带有超声波传感器的测量系统可对管壁厚度进行100％ 检测，最大尺寸可达 630 mm，生产线的线速度可达 100 m / min。管道反射信号的评估通过激活相应的相邻传感 器而产生，即所谓的主动 - 被动测量。这种并行通信实现了 非常高水平的测量分辨率，能够判别最微小的产品变化。 AUREX ERS除了对壁厚进行检测外，还有一个新颖的 用途：作为选项的对单层和共挤管材的质量检查。尽管ERS 主要用于检测管壁厚度缺陷，当用于质量检查时，可检测出 管道外表面或内表面或管壁内部的异常情况。这包括表面缺 陷，例如凹痕、划痕、夹杂物、孔或结构缺陷。用户界面上 显示的不同选项支持对缺陷及其日志记录进行更明确的评 估。自动设置功能支持简单操作，该功能可自动调整检查当 前生产出来的管道。 质量检查和AUREX ERS的组合将确保最佳的缺陷检查过程。 QUANTUM 和 WARP –太赫兹技术的持续发展 作为该领域的先驱，iNOEX在很早的阶段就认识到了新 的太赫兹关键技术的优势，并在过去的8年中将其发展成为可 在工业环境中使用的测量技术。 QUANTUM和WARP定义了 当前将太赫兹技术应用于管材挤出工艺的标准，截至目前， 全球已有150多套太赫兹系统投入了使用。 29 Extrusion Asia Edition 2/2019 AUREX ERS – 旗舰系统获得史 无前例的质量 AUREX ERS – The ultimate system for ground- breaking quality The exact guidance of the pipe is carried out by way of adjust- able tapered rollers. All measuring data is documented and thus available as a com- prehensive quality proof. Detailed product information is provided at any time because the adherence to narrow tolerances of wall thickness, diame- ters and ovality is of high importance. In case a gravimetric iNOEX system is added, then wall thickness, thin points, weight per meter and mass throughput can be controlled which in turn will further increase the economic efficiency of the extrusion process. The AUREX MK product series assumes nearly all tasks from measuring, control to documentation and is therefore the com- plete all-in-one solution for the automation of pipe extrusion lines. AUREX ERS & Quality Check – 100% quality production Due to the patented measuring principle of the Electronically Rotating Scanner (ERS), no spot of the pipe passes undetected. A complete inspection in lengthwise direction and along the pipe circumference protects you from undetected product de- fects and thus guarantees a plus in quality and efficiency. Pro- cess variations during the ongoing production will be recogniz- ed and offset to achieve a continuous and controlled flow pro- duction. This is particularly important for the extrusion of gas pipes. AUREX ERS thus provides the safety of a 100 % quality production. The measuring system with its ultrasonic sensors carries out a 100 % inspection of pipe wall thicknesses, with dimensions up to 630 mm and masters line speeds of up to 100 m/min. Eva- luation of the signals reflected by the pipe happens through ac- tivation of the respective adjacent sensor, the so-called active- passive measurement. This kind of parallel communication achieves a very high level of measurement resolution. Smallest product variations will be identified. In addition to the wall thickness inspection by AUREX ERS, a further novelty is in use: the optional Quality Check for single layer and co-ex pipes. Whereas the ERS is mainly used for the detection of wall thickness flaws, the Quality Check detects ab- normalities on the exterior or interior side of the pipe or inside the pipe wall. This includes surface flaws such as indents, scratches, inclusions, holes or structural defects. Different op- tions for display on the user interface support a more definite evaluation of flaws and their logging. Easy operation is suppor- ted by an Auto-Set function which automatically adapts the check to the currently produced pipe. The combination of the Quality Check and the AUREX ERS will guarantee the best possible flaw inspection. QUANTUM & WARP – consistent development of Terahertz technology Being a pioneer in this field, iNOEX recognized the advantages of the new key technology Terahertz at a very early stage and has developed it during the past 8 years into a measuring tech- nology which is usable in industrial environments. QUANTUM and WARP define the standards today in Terahertz technology for the pipe extrusion process and more than 150 systems are in operation worldwide as of today.