Extrusion Asia Edition 2-2023

其他可用系统相比，这种智能技术额外提供了决定性的附加价 值。此外，德国Templet公司的激光焊接系统具有精确的焊接 效果和高的工艺可靠性。 为了保证铝带在高速下的加工可靠性，不仅成形和焊接过 程本身非常重要，而且铝带的送料和制备过程也非常重要。德 国Templet公司最新研发的全自动激光横缝焊接系统也为这一 领域树立了新的标准。高精度的直线机器人将新型铝带引导到 生产水平面，并在没有操作人员干预的情况下进行焊接。因 此，永远消除了操作员人为造成的错误。 而巴登费尔德-辛辛那提公司最近在塑料加工领域推出了 一项重大创新，最新一代挤出机技术“NG”和“XNG”系列。与早 期型号相比，高度先进的工艺可节省高达15%的能源。此外， 它们降低了轴向压力曲线，从而降低了整个系统的负载。 巴登费尔德-辛辛那提公司获得专利的VSI模头设计在铝塑 复合管生产中提供了额外的优势，特别是在加工PE-RT材料 时。helix II VSI模具系列在最终产品质量、产量和处理方面设 立了新的标准。复杂而巧妙的三级分布系统确保了优秀的熔体 均匀性、出色的层分布，并因此获得了几乎完美的管道表面。 紧凑，轻量化和模块化设计使快速颜色变化和冲洗时间成为可 能，以及短的加热时间。这确保了大量的材料和能源成本的节 省，并大大减少了维护和安装时间。 所有与生产相关的数据都可以实时记录和归档，以控制和 持续监测管道质量。因此，单个工业4.0解决方案可以以盈利 的产品成本实现。 在研发方面的持续投资也将确保未来机器的最高可用性和 工艺可靠性。巴登费尔德-辛辛那提和德国Templet公司也为客 户提供超过保修期的全面客户服务:通过这种方式，已经运行的 机器继续保持在最新的技术水平。这两家公司的全球服务网络 为客户提供全天候服务-通过电话和视频聊天，当然，直接在 机器上进行。 T hanks to many advantages, plastic-metal composite pipes are becoming increasingly important in the fields of hot and cold-water installation, drinking water supply and gas supply, among others. The production of these pipes, which usually have a five-layer structure with a diffusion-tight oxygen barrier made of aluminum, requires high-precision coordination bet- ween the plastic extrusion and metal jacket system. The two technology leaders offer demanding customers world- wide tailor-made solutions for precisely this purpose. Thanks to modular production systems, even highly individual requirements can be fulfilled flexibly. At the same time, energy and production costs are reduced and plant availability is increased. Manual in- terventions in the production process which were previously ne- cessary as well as operating errors and accidents at work are effectively avoided thanks to clever detail solutions. With success: Since 2001, numerous production lines for alumi- num composite pipes have been successfully established. Ad- vanced lines with laser welding technology in particular are becoming increasingly popular and now account for around 80% of the lines delivered. A decisive advantage of the system technology from Templet Deutschland lies in the fully automatic strip guiding system, which ensures optimum positioning of the aluminum strip du- 29 Extrusion Asia Edition 2/2023 ring the welding process without manual intervention. Side guide rollers are no longer necessary, and there is also no longer any damage to the strip edges. In addition to other innovative solutions such as the Fault Control System "FCS", this intelligent technology in particular offers decisive added value in contrast to other available systems in the market. In addition, the laser welding systems from Templet Deutschland convince with their precise welding results and high process reliability. To ensure process reliability even at high speeds, not only the forming and welding process itself is enormously important, but also the feeding and preparation of the aluminum strip. With the newly developed and fully automatic laser transverse seam welding system, Templet Deutschland sets new standards in this area as well. High-precision linear robots guide the new alumi- num strip into the production level and weld it without opera- tor intervention. Thus, operator errors caused by humans are eliminated for all time. battenfeld-cincinnati, in turn, has just recently introduced a significant innovation in the field of plastics processing with its latest generation of extruder technology, the "NG" and "XNG" series. The highly advanced processes provide energy savings of up to 15% compared to earlier models. In addition, they reduce the axial pressure curve and thus the load on the overall system. The patented VSI die head design from battenfeld-cincinnati of- fers additional advantages in aluminum composite pipe pro- duction, especially when processing PE-RT materials. The helix II VSI die series sets new standards in terms of end product qua- lity, throughput and handling. The sophisticated three-stage dis- tribution system ensures excellent melt homogeneity, outstanding layer distribution and, as a result, creates almost perfect pipe surfaces. The compact, lightweight and modular design makes fast color changes and rinsing times possible, as well as short heat-up times. This ensures considerable savings in material and energy costs as well as significantly reduced main- tenance and setup times. All production-relevant data can be recorded and documented in real time for the control and constant monitoring of pipe qua- lity. Individual Industry 4.0 solutions can thus be realized at pro- fitable product costs. Continuous investments in research and development will en- sure the highest availability and process reliability of the machi- nes in the future as well. battenfeld-cincinnati and Templet Deutschland also offer their customers comprehensive customer service far beyond the warranty period: In this way, machines al- ready in operation continue to be kept at the latest technical level. The worldwide service network of the two companies is available to customers around the clock for this purpose – on the phone as well as via video chat and, of course, directly at the machine. ➠ battenfeld-cincinnati www.battenfeld-cincinnati.com ➠ Templet Deutschland GmbH www.templet.de