Extrusion International USA 4-2020
44 Extrusion International 4/2020 PIPE EXTRUSION a frequency variator and the other will be equipped with a variable fre- quency modulator capable of doing the same from the direct current of photovoltaic solar energy. Filtering equipment: Consisting of 2 batteries of 24 units each of self- cleaning 3 “ring filters with a 100 mi- cron pitch, or equivalent system that must maintain a filter surface of 24.24 m 2 , all on polypropylene collec- tors of PN10 and 300 mm diameter or of material of equal or better reli- ability. E. Bombeo Building: The pumps and the filtering equipment will be housed in a building with a 25x10- meter metal structure on the ground floor, vertical enclosure using a pre- cast reinforced concrete panel and a metal sandwich-type roof. Power supply: The grid power sup- ply to the EB will be made with a 312.2-meter medium-voltage over- head line, a medium-voltage under- ground input line to the 400 KVA compact outdoor type transforma- tion center (CTIC). of power, and low voltage installation. The photovol- taic solar energy supply will be made from an isolated ground-based plant of 594 panels of 300 Wp, with a pow- er of 178.2 kWp, which will be able MOLECOR ® molecor.com/en Filtering station. The filter station will consist of 4 batteries of 32 units of 3 ”self-cleaning ring filters with a 100 micron pitch, which must main- tain the filter surface of 64.64 m 2 and will be equipped with a wash water recovery tank to its subse- quent injection at the inlet of the filtrate, by means of an impulsion electric pump. The electrical sup- ply for this filtering station will be made through an isolated roof pho- tovoltaic solar plant, made up of 40 panels of 300 Wp and a power of 12 kWp. Transfer pipeline between the regulating reservoir of the sector of the present project and that of sector 1, 1,924.50 m long, made up of PVC-O pipes of PN12.5 diameter 400 mm. Automation: remote units will be used to control hydrants and valves, which will communicate with con- centrator units (one in the delivery area and the other in the gravity area) via radio. Conclusions Molecor manufactures Oriented PVC (PVC-O) pipes and fittings ap- plying ecodesign, achieving pipes with a very high useful life, reduc- ing the consumption of natural resources, both raw materials and energy during its manufacture, thanks to the development of a new very energy efficient manufac- turing technology. to provide 257,570.2 kWh/year annu- ally, with a use of 54,7% of the total annual production, on the energy to pay if all of it came from the grid. The plant will also have a system to store energy with stationary batteries, with the capacity to deliver 450 kWh/day. Hydraulic networks: • Branched distribution network of the Impulsion Zone of 8,190.2 m in length and diameters between 400 mm and 90 mm, in PVC-O series 500 and HDPE (PE-100). • Distribution network of the Grav- ity Zone of 21,778.35 m in length and diameters from 800 mm to 90 mm, with the following materials: PVC-O series 500 and HDPE (PE-100). • Connections: They are projected in high-density polyethylene (HDPE or PE100). • Collective and individual hydrants: 41 will be installed in the delivery area and 98 in the gravity area. There are a total of 371 in the delivery area and 868 in the gravity area. • Tertiary pipes: will be in charge of carrying the water from each individ- ual hydrant to each parcel or farm. They are projected in HDPE with di- ameters between 32 mm and 250 mm with an approximate length of 179 km. PVC-O pipes main network Total mea- surement PVC-O (m) Network Pres- sure Ø 140 160 200 225 250 315 355 400 450 500 630 710 800 25,283 Impulsion PN12,5 209 102 958 837 36 657 576 PN16 413 448 365 227 451 153 621 Gravity PN12,5 1,498 1,048 276 1,089 691 3,154 1,003 913 654 1,320 2,338 1,378 441 PN16 143 617 1,081 213 419 710 244 Total (m) 2,263 2,215 2,680 1,529 2,398 3,343 2,991 1,733 654 1,320 2,338 1,378 441 Main network pipes HDPE Total measurement HDPE (m) Network Pressure Ø 90 110 125 4,673 Impulsion PN10 286 668 PN16 112 519 547 Gravity PN10 41 981 1,208 PN16 311 Total (m) 464 1,786 2,423
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