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Automatic sensor cleaning and calibration

Automatic sensor cleaning and calibration

News 03.09.2024

EasyClean 500 from METTLER TOLEDO ensures that analytical sensors are always performing at their best by keeping them clean and calibrated.

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In production processes where pH, ORP, or dissolved oxygen sensors are employed, maintaining process consistency requires that the sensors always measure reliably. This necessitates keeping sensors clean and properly calibrated.

If the process causes buildup on sensors, cleaning will need to be performed frequently, perhaps several times a day, and calibration possibly every few weeks. High maintenance can make operating such measurement points uneconomical. Even if only moderate maintenance is required, in facilities with many measurement points the workload for maintenance staff can be substantial. And if measurement points are in health-hazardous environments, staff safety also has to be considered.

The EasyClean 500 is a compact sensor cleaning and calibration system for fully automated routine maintenance. Six standard programs and two customizable programs ensure operators can configure the system to their exact needs. If used in conjunction with METTLER TOLEDO’s Intelligent Sensor Management (ISM™) technology, predictive sensor diagnostics trigger sensor calibration only when it is required, ensuring optimal use of calibration buffers.

The only technician intervention on an EasyClean 500 system is periodic refilling of cleaning and buffer solutions, plus occasional sensor exchanges. The resulting significant reduction in maintenance means that maintenance-intensive measurement points become economical to operate.

“We estimate that EasyClean 500 can lower measurement point maintenance by up to 80%,” says Andy Jiang, Product Manager at METTLER TOLEDO. “It frees maintenance staff from mundane work, allowing them to work on more critical tasks.”

An intrinsically safe version will be available for hazardous area use.

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